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Walthers Flexi-Van Flat Car with Trailers

 

Wm. K Walthers
5601 West Florist Ave.
Milwaukee, WI 53218
www.walthers.com 

HO Scale
MSRP $44.98

The Prototype

As with many new technologies, there is an initial period of sorting out competing ideas and systems.  So it was with trailer-on-flat-car (TOFC) designs in the 1950s.  One of these was the Flexi-Van system championed by the New York Central in 1957.  The system allowed direct loading of the trailers from the side onto the flat car, a major improvement over the end ramp “circus train” loading then often used.  The Flexi-Van system employed special trailers with a sliding / detachable set of highway wheels or bogie, and a turntable(s) mounted on the flat car to receive the trailer and rotate it into position for moving with the rail car.  The bogie remained at the inter-modal terminal, and the trailer body rode like an inter-modal container on the flatcar body.  This resulted in a low overall height for a loaded Flexi-van car, something of particular interest to the Central with its clearance restrictions.  Since the Flexi-Van cars were lower and lighter weight than conventional piggyback cars, they were well suited to high-speed operation, and many Flexi-Van cars were equipped for operation in passenger trains.

The initial experiments were conducted with a hydraulically operated turntable mounted on a conventional flat car, designed to accommodate a 36’ trailer.  These tests were successful, and production of the 80’ Mark I flats began in 1958.  These cars could accommodate two 36’ trailers, and used turntables mounted to carry the center of the van.  As the 40’ trailer became more common, the longer Mark II Flexi-Van car was introduced which could load one 36’ and one 40’ van.  These were followed in 1961 by the Mark III cars, now usually 86’ 9” long, which were designed for two 40’ vans.  With the change to 40’ vans, the turntables were moved to the car ends.  This required a special tractor at the terminals for loading and unloading as the tractor had to support the weight of the one other end of the van, and then rotate the van into position on the rail car.  The final version of the Flexi-van was the slightly longer Mark IV car introduced in 1964.

The NYC was not the only railroad to use Flexi-Van, although it was always the major user.  Other railroads that had Flexi-Vans at one time or another include ATSF, CB&Q, IC, MILW, SAL, SOU, and WP.  A complete roster of Flexi-Vans can be found at http://members.surfbest.net/intermodal@surfbest.net/FLEXIVAN.HTM .  In time, the standard inter-modal container displaced the Flexi-Van trailer, as it did not require the special bogies or tractor a terminal, and did not have the extra maintenance requirements for the turntables.

The Model

The Walthers model of the Mark III Flexi-Van rail car features a metal main body beam mated with plastic combined with plastic end platforms, turntables, and kingpin receivers.  This gives the Walthers model a very low center of gravity for good tracking and a weight (with two vans in place) of 6.4 oz., just slightly less that the 7.0 oz. advocated by NMRA Recommended Practice 20.1 for a 12” car.  The paint is evenly and consistently applied to the plastic and metal parts so they are indistinguishable on the model.  The lettering in the recessed areas of the center beam is very crisp with no blurring.  The car includes a package of separately applied grab irons to be installed on the plastic end platforms.  The car comes with free rolling trucks with metal wheels that conform to the NMRA standards gauge, and with Kadee-compatible operating knuckle couplers.  Because of the length of these cars, Walthers recommends a 24" minimum radius for operation.

The turntables rotate as on the prototype so the car could be displayed in a loading scene.  The turntables are held in running position by two very small vertical tabs on the brake cylinder side of the end platforms.  Be careful to lift the corner of the turntable locked by these tabs before rotating the turntable to avoid breaking off these small tabs.

Walthers offers two styles of Flexi-Van trainers, either with or without side doors.  The car includes the appropriate version for each road name.  Walthers does not include the highway bogies for the trailers with the rolling stock models, but these are available separately for a terminal scene.  Walthers has announced the following versions of the Flexi-Van flat car, and separately available Flexi-Van trailers:

Flexi-Van Flat Cars w/Two 40' Trailers:
NYC #504228
MILW #7025
IC #903
NYC #504100
MILW #7028
SAL #1
SOU #50104
WP #1618
Undecorated

Flexi-Van Flat Cars w/Two 40' Trailers, Limited-Run 2-Packs:
MILW #7026 & #7033
IC #905 & #906
SAL #2 & #3
SOU #50109 & #50114
WP #1616 & #1623

Flexi-Van 40' Trailer w/Bogie Kits:
NYC
MILW
IC (Side-Door Version)
CB&Q
SAL (Side-Door Version)
SOU
WP
L&N
SOO
Undecorated (End-Door Version)

Reviewed by  George Riley